Corrugated metal roof sheet roll forming machine line

The Xinnuo corrugated metal roof sheet roll forming machine line is a sophisticated and versatile production solution designed to meet the demands of modern construction and industrial applications. This machine line is specifically tailored to produce high-quality corrugated metal sheets, which are widely used in roofing, wall cladding, and other structural applications across various sectors including residential, commercial, and industrial buildings.

### Technical Specifications and Features

1. **Machine Components**:
- **Decoiler**: The decoiler is crucial for unwinding the metal coil, providing a steady feed of material into the roll forming process. It is typically manual but can be motorized for higher efficiency .
- **Roll Former**: The roll former consists of multiple stations where rollers shape the flat metal coil into the desired corrugated profile. The number of forming stations can vary depending on the specific model, with some models featuring up to 27 stations for deep corrugated profiles .
- **Cutting Unit**: After forming, the sheets are automatically cut to the required length using advanced hydraulic or CNC-driven cutting systems to ensure precision and minimal waste .
- **Control System**: Equipped with a PLC (Programmable Logic Controller) control system, the machine allows for easy programming and automation. Users can input parameters such as cutting length and quantity, and the machine operates automatically from decoiling to final product output .
- **Hydraulic System**: Advanced hydraulic systems are integrated to provide smooth operation and precise control over the forming process. These systems are typically powered by a dedicated motor with variable frequency speed control .

2. **Material Handling**:
- The machine is designed to handle a wide range of materials, including galvanized steel coils, hot rolled coils, and cold rolled coils with thicknesses ranging from 0.3 mm to 0.8 mm. This flexibility ensures that the machine can cater to different customer requirements and material specifications .
- The feeding width of the decoiler can vary, accommodating coils with IDs ranging from 470 mm ±30 mm, making it suitable for various coil sizes .

3. **Performance and Efficiency**:
- The roll forming speed can reach up to 12-15 m/min, depending on the specific model and configuration. This high-speed operation ensures efficient production without compromising on quality .
- The machine is capable of producing sheets in any length, making it ideal for large-scale projects where custom lengths are required .

4. **Customization and Flexibility**:
- The Xinnuo corrugated metal roof sheet roll forming machine line offers extensive customization options. Customers can specify the profile geometry, material thickness, and other parameters according to their project needs. This flexibility allows for the production of unique profiles that meet specific architectural or structural requirements .
- Additional features such as punching units and bending units can be integrated into the line to enhance functionality and cater to broader product families .

5. **Economic Considerations**:
- The machine is designed to optimize material usage, reducing waste and saving costs. The ability to produce deep corrugated profiles also helps in minimizing the need for additional structural supports, thereby reducing overall construction costs .
- The automated nature of the machine reduces labor costs and increases productivity, making it a cost-effective solution for large-scale production .

6. **Maintenance and Support**:
- The machine is built with durability in mind, featuring high-quality components such as rollers made from bearing steel GCr15, precision machined, and hard Chrome Coated for longer life and anti-rust properties .
- Xinnuo provides comprehensive installation and training services to ensure that customers can operate the machine efficiently. Technical support is also available to address any issues or concerns during the operation phase .

### Applications

The Xinnuo corrugated metal roof sheet roll forming machine line finds extensive application in various sectors:

- **Construction Industry**: For roofing and wall cladding in residential, commercial, and industrial buildings. The machine’s ability to produce sheets in any length and custom profiles makes it ideal for complex architectural designs .
- **Industrial Buildings**: In warehouses, factories, and other industrial settings where durable and weather-resistant roofing solutions are required .
- **Public Infrastructure**: For hospitals, schools, and other public buildings where corrugated metal roofing offers a cost-effective and long-lasting solution .

### Conclusion

The Xinnuo corrugated metal roof sheet roll forming machine line represents a significant advancement in metal fabrication technology. Its combination of high efficiency, customization options, and economic benefits makes it an attractive solution for businesses looking to streamline their production processes while meeting diverse market demands. Whether for residential, commercial, or industrial applications, this machine line provides a reliable and versatile tool for producing high-quality corrugated metal sheets.

♦ COMPANY PROFILE:

    Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc. 

Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.