Key Features and Benefits:
- Double Layer Capability: The machine is capable of producing two layers simultaneously, which enhances productivity and reduces production time . This feature allows the machine to create complex profiles by interlocking two different layers during the forming process, resulting in stronger and more durable products .
- Versatility: The double layer roll forming machine can produce a wide range of metal profiles, such as roofing sheets, wall cladding, and corrugated profiles . This versatility makes it suitable for a variety of applications in construction and other industries .
- Efficiency: By forming two layers at once, the machine significantly increases production rates compared to single-layer machines . This efficiency is crucial for large-scale manufacturing operations where high output volumes are required .
- Customization: The machine can be customized to meet specific product requirements and plant needs . This adaptability allows manufacturers to tailor their production processes to their unique needs and specifications .
- Cost-Effectiveness: Although the initial investment for a double layer roll forming machine may be higher than that for a single-layer machine, the long-term benefits include reduced labor costs, lower manufacturing time, and increased profitability . Additionally, sharing the same base and drive system between the upper and lower layers reduces overall costs .
- Advanced Technology: The machine incorporates advanced technology such as hydraulic driving systems, hard chrome-coated rollers, and PLC automatic control cabinets . These features ensure precise control over the forming process and enhance the quality of the final product .
- Safety and Maintenance: The machine is equipped with comprehensive safety features, including emergency switches and mistake-proofing programs . This design helps minimize accidents and reduces maintenance requirements .
♦ COMPANY PROFILE:
Hebei Xinnuo Roll Forming Machine Co., Ltd., not only produce different types of professional roll forming machines, but also develop intelligent automatic roll forming production lines, C&Z shape purline machines, highway guardrail roll forming machine lines, sandwich panel production lines, decking forming machines, light keel machines, shutter slat door forming machines, downpipe machines, gutter machines, etc.
Advantages of Roll Forming A Metal Part
There are several advantages of using roll forming for your projects:
- The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
- Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
- It can provide better dimensional control than other competing metal forming processes.
- Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.
- Roll forming is typically a higher speed process.
- Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
- Roll forming utilizes material more efficiently than other competing processes.
- Roll formed shapes can be developed with thinner walls than competing processes
Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.