The double-layer metal tile cold-rolling forming machine is a highly automated mechanical equipment widely used in construction, automobiles, aerospace and other fields. The main function of this machine is to process metal sheets into double-layer metal tiles of various shapes and sizes through a cold rolling process.
1. Working principle
The double-layer metal tile cold rolling forming machine adopts the cold rolling process to process the metal sheet through multiple passes to gradually reduce the thickness and form the required shape and size. During the processing process, the machine ensures processing accuracy and quality through precise control systems and transmission systems.
2. Structural characteristics
Transmission system: The transmission system of the double-layer metal tile cold rolling forming machine is mainly composed of motor, reducer, gearbox, etc. The motor provides power, the reducer transmits the power to the gearbox, and the gearbox transmits the power to the rollers and conveyor belt.
Roller system: The roller system is the core part of the double-layer metal tile cold rolling forming machine, consisting of upper and lower rollers. The upper roller is driven by a motor and can move up and down to adjust the gap with the lower roller. The lower roller is fixed and in close contact with the conveyor belt to transport the processed double-layer metal tiles out.
Conveyor belt system: The conveyor belt system consists of multiple conveyor belts and is used to transport the processed double-layer metal tiles out. Each conveyor belt is equipped with an independent motor drive to control conveying speed and stability.
Mold and forming system: The mold and forming system are key parts of the double-layer metal tile cold rolling forming machine and consist of multiple molds and forming blocks. Molds are used to machine sheet metal into the shape and size of a double-layer metal shingle. The forming block is used to eject the processed double-layer metal tiles from the mold to facilitate subsequent transportation and collection.
Control system: The control system is one of the core components of the double-layer metal tile cold rolling forming machine. It consists of PLC, human-machine interface, etc. The control system is responsible for precise control and management of various parts of the machine to ensure the normal operation of the machine and the stability of processing quality.
Safety protection devices: In order to ensure the safety of operators, the double-layer metal tile cold rolling forming machine is equipped with a variety of safety protection devices, such as photoelectric protection devices, emergency stop buttons, etc. These devices can quickly cut off the power supply when an abnormality occurs in the machine to protect the safety of operators.
3. Operation process
Place the metal sheet into the feeder of the machine;
Start the machine, and the transmission system transmits power to the roller system and conveyor belt system;
The gap between the upper and lower rollers is gradually reduced, and the metal sheet is subjected to multi-pass cold rolling processing;
The molding system ejects the processed double-layer metal tiles from the mold and transports them out by the conveyor belt system;
Operators inspect and organize the processed double-layer metal tiles to ensure that the quality and size meet the requirements.
4. Advantages and uses
High degree of automation: The double-layer metal tile cold rolling forming machine adopts advanced control system and transmission system, which can realize fully automatic processing, improve production efficiency and reduce labor costs.
High precision: Due to the adoption of precise control systems and transmission systems, the processing accuracy and quality of the double-layer metal tile cold rolling forming machine are effectively guaranteed. At the same time, the design of the mold and forming system can also ensure the consistency and stability of the shape and size of the double-layer metal tiles.
Wide applicability: The double-layer metal tile cold rolling forming machine can process metal sheets of various materials, such as stainless steel, aluminum, copper, etc. At the same time, the machine can also be customized according to different needs to meet the needs of different fields.
Post time: Oct-30-2023