Personlized Products Tube Roll Forming - floor deck roll forming machine – Xinnuo

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what is metal roll forming?

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Personlized Products Tube Roll Forming - floor deck roll forming machine – Xinnuo Detail:

*Detail

The metal deck roll forming machine in Xinnuo is mainly available in some models: 688. 720, 750,915,1000,1025 and so on. 1000model is popular in many countries. In addition to the standard ones, Xinnuo provides custom roll formers to meet clients actual requirements.
In construction, the adoption of metal deck for concrete floor will not only improve the floor’s rigidity, but also cut on the consumption of reinforcement and concrete. The combination of the max binding force between the metal deck and concrete and the stiffener ensures a strong bearing capacity for the metal deck system.

*Features

1. The body of the metal deck roll forming machine is welded from 450mm H steel, with the middle plate welded from 20mm steel plates. Width of the raw material is 1219mm. With an intelligent PLC control system, the length of the metal deck is controlled within 2mm, and the forming speed reaches 6-12m/min.
2. To ensure that the shaft of the roll former won’t get bent due to the high forming speed, we have especially designed several pressure rings for the former. The panels produced by the roll former are of smooth and flat surface.
3. The roll forming machine is equipped with double power system connected with couplings to avoid the concentric problems between the shaft and the reducer.
4. The panels will not get deformed after being sheared. The special cutter allows for small shearing force either for thick or thin panels.
5. The metal deck roll former employs 2inch chain wheel which have been given high-frequency quenching treatment. It runs stably with no noise.

*Applications

Metal deck is extensively applied in the steel structures of power station, electric power equipment company,automobile exhibition hall, steel structure workshop. cement warehouse, steel structure office, airport terminal, railway station, stadium, concert hail, grand theater, large supermarket, logistics center, Olympic venues, etc.

*Floor Deck Roll Forming Machine

Model:1000 Floor Deck

Configurations	Manual Uncoiler ,Guiding Platform ,Coil Strip Leveler ,Main Machine Of Roll Forming ,Electro-Motor,Cutting Device ,Hydraulic Station ,PLC Control, Supporter Table.
Control System	PLC Delta
Main Frame	400mm H-Beam
Main Power	22 kw
Pump Power	7.5 kw
Power Supply	380V, 3-Phase,50Hz
Forming Speed	12-16m/min
Roll Station	24 stands
Roller Diameter	95mm
Hydraulic Pressure	18-20MPa
Forming Size	1000mm
Feeding Thickness	0.7-1.5mm
Feeding Width	1219mm
Backboard Thickness	22mm
Chain Size	66mm
Cutter Standard	Cr12
Roller Standard	GCr15
Cr-Plating Size	0.05mm
Overall Size	15000×1200×1100mm
Total Weight	15T

*Details Pictures

*Application

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Advantages of Roll Forming A Metal Part

There are several advantages of using roll forming for your projects:

The roll forming process allows operations such as punching, notching, and welding to be performed in-line. Labor cost and time for secondary operations are reduced or eliminated, reducing part costs.
Roll form tooling allows for a high degree of flexibility. A single set of roll form tools will make almost any length of the same cross-section. Multiple sets of tools for varying length parts are not required.
It can provide better dimensional control than other competing metal forming processes.
Repeatability is inherent in the process, allowing easier assembly of roll formed parts into your finished product, and minimizing problems due to “standard” tolerance build up.

Roll forming is typically a higher speed process.
Roll forming offers customers a superior surface finish. This makes roll forming an excellent option for decorative stainless steel parts or for parts requiring a finish such as anodizing or powder coating. Also, texture or pattern can be rolled into the surface during forming.
Roll forming utilizes material more efficiently than other competing processes.
Roll formed shapes can be developed with thinner walls than competing processes

Roll forming is a continuous process which converts sheet metal into an engineered shape using consecutive sets of mated rolls, each of which makes only incremental changes in the form. The sum of these small changes in form is a complex profile.

Channel Rolling Machine